We cut foam sheets, planks, and pads to your required dimensions. Adhesive-backed foam pads help hold protection in place inside boxes, totes, and trays.
Foam Packaging Direct supplies custom foam sheets, foam planks, and foam pads to cushion products, separate components, and help protect against scratches and shipping damage. We also offer adhesive-backed foam pads to hold cushioning in place inside boxes, totes, and other packaging. Each sheet, plank, and pad is cut to your required dimensions and delivered ready to use, making packing faster and keeping your products protected throughout transit.
Sheets and pads specified by experts
Foam sheets and pads sized to your box or tray
PE, XLPE, PU, and anti static foam packaging
Every pad style and size from one supplier
We keep your specs on file so reorders match your first order
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Foam sheets and pads separate products and cushion contact points, helping protect metal, glass, and painted surfaces from scuffs and scratches during handling and shipping.
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| Sheet or Pad Type | How It Works | Common Uses |
|---|---|---|
| Polyethylene Foam Sheets | Closed-cell sheets cushion impacts, resist moisture, and separate products to help protect surfaces. | Shipping cartons, crate liners, surface protection |
| Layer Pads and Dividers | Flat pads separate each tier or row of product, stopping items from touching and spreading the load. | Flat foam pads separate rows or layers, helping prevent products from rubbing against one another. |
| Top and Bottom Pads | Pads cushion products above and below, helping absorb impacts and limit movement when properly fitted. | Boxed equipment, cases, fragile goods |
| Anti Static Foam Sheets | Anti-static foam helps reduce static buildup while cushioning sensitive electronic parts. | Circuit boards, components, electronic assemblies |
| Cut to Size Foam Pads | Pads are cut to your required length, width, and thickness for consistent fit and faster packing. | Production packing, kits, trays, protective spacers |
| Adhesive-Backed Foam Pads | Peel-and-stick backing secures pads to compatible surfaces, helping keep cushioning in place. | Box and crate liners, tote interiors, protective contact points |
| Foam Material | Why Choose It | Best For |
|---|---|---|
| Polyethylene (PE) Foam | Durable, closed-cell foam resists moisture and provides resilient cushioning for repeated handling and impacts. | Foam sheets and planks, blocking and bracing, protective pads |
| Cross-linked PE (XLPE) Foam | Fine-cell foam offers a smooth surface and consistent cushioning to help protect painted, polished, and finished products. | Surface protection, presentation packaging, precision-cut pads |
| Polyurethane (PU) Foam | Soft, open-cell foam provides flexible cushioning for lightweight and delicate products. | Cushioning layers, top and bottom pads, fragile items |
| Anti-static Foam | Specially formulated foam helps reduce static buildup while cushioning sensitive electronic components. | Electronics packaging, sensors, circuit boards, protective pads |
We tailor each foam sheet and pad to your product, your container, and the way your team packs.
| Option | What We Offer |
|---|---|
| Custom Sizes | Sheets, planks, and pads cut to your required dimensions for a consistent fit inside boxes, totes, trays, and crates. |
| Thickness and Density | Options selected based on product weight, fragility, and available cushioning space to provide appropriate support and protection. |
| Material Choice | Polyethylene, cross-linked polyethylene, polyurethane, and anti-static options selected for your packaging requirements. |
| Colors | White, black, gray, and other colors depending on the material, with pink anti-static options also available. |
| Adhesive Backing | Adhesive-backed foam pads with peel-away liners for securing cushioning to compatible surfaces inside cases, crates, totes, and lids. |
| Perforations and Scoring | Available on suitable foam sheets to make sections easier to separate or fold around corners and edges during packing. |
Polyethylene foam pads line crates and cases, cushioning machined parts and assemblies through long transport routes.
Clean, low lint foam sheets separate instruments and devices, keeping every package neat and protected.
Anti static foam sheets shield boards, lenses, and displays from discharge, scratches, and vibration.
Durable layer pads separate heavy parts on pallets and in totes, cutting handling damage between plants.
Smooth XLPE and soft PU pads cushion finished goods and give customers a clean unboxing experience.
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Share the product, its weight, the box or container size, and how you pack it today.
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Our team selects the material, thickness, and pad style, then sends a quote for your review.
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We provide sample sheets or pads so you can check the fit and protection inside your own packaging.
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We cut your order to size, ship it direct, and keep your specs on file for consistent reorders.
Our team brings more than 20 years of packaging and foam packaging experience to every order, helping you choose the foam sheets and pads that protect your product without overspending.
Combine a cavity insert with a top pad that presses your product securely into place when the lid closes.
Wrap irregular items in continuous foam, then use sheets and pads to fill and separate the box.
Order your foam sheets with matching boxes and receive a complete shipper sized to work together.
Answers to common questions
Tell us what you ship and how you pack it, and our team will supply foam sheets and pads that cushion every item, speed up packing, and bring your products to customers in perfect condition. Send your details today and receive a clear quote with a recommended material.